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Embedded Hardware & Firmware Lab
5.0 ★ Client Satisfaction
Surat, India • Global Delivery

Precision Embedded Systems, Firmware & IoT Product Engineering

Backed by our expert engineering team, Aarohi Tech Lab develops production-grade firmware, custom PCB hardware, and wireless IoT products for innovators, startups, and industrial leaders worldwide.

ESP32 / ESP-IDFSTM32 / ARM Cortex-MFreeRTOSAltium & KiCad PCBBLE 5.0 / MeshMQTT / AWS IoTTouchGFX & LVGLLow-Power Architecture

Aarohi Tech Lab

Embedded Systems & IoT Engineering Team
5.0 ★ Rating
50+ Shipped Systems
Lab Location:Surat, Gujarat, India
Client Delivery:USA, Europe, UK, APAC

Full-Lifecycle Engineering Capabilities

  • Embedded C/C++ firmware & real-time RTOS architectures
  • Schematic capture, multi-layer PCB layout & hardware bring-up
  • Wireless IoT protocols: BLE, Wi-Fi, MQTT, LoRaWAN & Cellular
  • Interactive touchscreen user interfaces (LVGL, TouchGFX)
  • Rigorous bench validation, logic analyzer & oscilloscope checks
  • 100% IP ownership handover, clean code & strict NDA protection
Direct Invoicing & ConfidentialityContact Details →
Enterprise Standard
100% IP Ownership

Complete source code, Altium schematics & IP transfer

Verified Feedback
5.0 ★ Rating

Flawless engineering delivery & client satisfaction

End-to-End Delivery
50+ Projects

Firmware, custom PCB hardware & IoT devices shipped

Full NDA Protected
Global Clients

Trusted by founders in USA, Europe, UK, and Asia

Aarohi Tech Lab engineering team working on embedded systems and IoT hardware
Aarohi Tech Lab
Surat, Gujarat, India • Serving Clients Worldwide
100% IP Handover
5.0
Client Rating
50+
Shipped Projects
6+ Yrs
Firmware Mastery
About Aarohi Tech Lab

An Elite Embedded Engineering Studio Built for Reliable Hardware & Connected Devices

Aarohi Tech Lab was established to provide companies worldwide with world-class embedded firmware architecture, custom PCB design, and IoT product engineering.

When you collaborate with us, you partner with a dedicated, hands-on engineering lab that takes full ownership of your technical challenges — from initial breadboard bring-up to volume manufacturing firmware.

Engineering Excellence & Deep Technical Mastery

Every project is architected and overseen by our senior engineering team, bringing extensive depth in embedded C/C++, ARM Cortex, ESP-IDF, FreeRTOS, and industrial IoT hardware.

Agile Consulting Backed by a Dedicated Hardware Lab

Clients enjoy direct, highly responsive communication with a senior engineer, backed by Aarohi Tech Lab's hardware prototyping, testing benches, and PCB assembly resources.

100% Intellectual Property & NDA Protection

We sign strict mutual non-disclosure agreements before project kick-off. All source code, schematics, PCB layout files, and documentation belong completely to the client upon milestone delivery.

Production-Grade Code & Bench-Tested Prototypes

We don't just deliver code that compiles — we validate real-world timings using logic analyzers, digital oscilloscopes, and thermal monitoring to prevent in-field regressions.

Transparent Milestones & Delivery Guarantees

Work is broken into clear, verifiable milestones with regular video demonstrations, git commits, and direct engineering access throughout the project lifecycle.

Leadership & Vision

Meet the Founder & CEO

Leading Aarohi Tech Lab's mission to engineer deterministic firmware, custom hardware, and scalable IoT products with uncompromising reliability.

Haresh Sondagar - Founder and CEO of Aarohi Tech Lab
Aarohi Tech Lab

Haresh Sondagar

Founder and CEO

Surat, Gujarat, India
Founder's Statement
“At Aarohi Tech Lab, our vision has always been to build embedded systems with absolute reliability. We treat every client's product as if our own name is etched into the silicon — combining rigorous electrical validation, clean RTOS architecture, and total transparency from day one.”

As Founder and CEO of Aarohi Tech Lab, Haresh Sondagar directs the laboratory's hardware architecture, multi-layer PCB layout standards, and firmware engineering pipelines. Under his leadership, the studio has delivered over 50+ successful embedded and IoT projects for innovative startups, OEM manufacturers, and enterprises across the USA, Europe, the UK, and Asia.

100% IP Handover
Complete client source ownership & strict NDA
Zero Field Regressions
Bench-tested hardware-in-the-loop verification
Engineering Capabilities

Full-Spectrum Embedded Systems & IoT Services

Aarohi Tech Lab provides end-to-end hardware and software delivery. Whether you need an elite firmware specialist or complete prototype-to-production execution, we deliver with proven 5.0-star quality.

ESP32 • STM32 • ARM Cortex-M • nRF52

Embedded Firmware & RTOS Engineering

Architect and implement robust, deterministic firmware in Embedded C and C++. Deep expertise with FreeRTOS, ESP-IDF, Zephyr, and bare-metal architectures with real-time multi-tasking, custom drivers, and memory optimization.

✓FreeRTOS multitasking, queues, semaphores & event groups
✓Hardware abstraction layer (HAL & LL) driver programming
✓Peripheral protocols: UART, SPI, I2C, CAN Bus, RS485 / Modbus
✓Secure bootloaders, flash encryption & fail-safe OTA updates
ESP-IDFFreeRTOSSTM32CubeC/C++Keil / IAR
BLE • Wi-Fi • MQTT • LoRaWAN • Cellular

IoT Wireless Connectivity & Protocols

End-to-end wireless engineering connecting field devices to mobile apps and enterprise gateways. From ultra-low power BLE beacons to long-range industrial sensor networks and cellular telemetry.

✓BLE 5.0 / 5.2 custom GATT services, advertising & security pairing
✓Wi-Fi provisioning, ESP-NOW, ESP RainMaker & mesh networks
✓Encrypted MQTT over TLS, WebSockets, CoAP & HTTP REST
✓LoRa / LoRaWAN & Cellular (4G/LTE Cat-M1/NB-IoT) integration
BLE 5.2MQTT / TLSESP-NOWLoRaWANNB-IoT
AWS IoT Core • Firebase • Custom Cloud Backends

Cloud IoT Platform & Web Integration

Bridge physical hardware with the cloud. Design end-to-end telemetry pipelines, device shadow synchronization, automated fleet OTA firmware rollouts, and custom browser dashboards for monitoring.

✓AWS IoT Core, AWS Lambda & DynamoDB device pipelines
✓Google Cloud Platform & Firebase real-time database sync
✓Secure device identity, X.509 certificates & key provisioning
✓Custom web dashboard interfaces & telemetry visualization
AWS IoTFirebaseOTA FleetWebSocketsNode.js
TouchGFX • LVGL • Color Displays • Touchscreens

Embedded GUI & Display Interfaces

Create responsive, fluid 60 FPS graphical user interfaces on microcontrollers. Advanced expertise with TouchGFX on STM32 and LVGL across ESP32, integrating capacitive and resistive touchscreens.

✓TouchGFX on STM32 with Chrom-ART (DMA2D) acceleration
✓LVGL v8 / v9 on ESP32-S3 and ARM Cortex-M targets
✓Capacitive & resistive touch driver integration (I2C/SPI)
✓Trend graph plotting, custom widgets, animations & multi-language
TouchGFXLVGL 9STM32 GUISquareLineTFT / OLED
Altium Designer • KiCad • 2-6 Layer Layouts

Hardware Engineering & Custom PCB Design

Complete hardware design from circuit concept to assembled prototype. Schematic capture, multi-layer high-speed PCB layout with controlled impedance, DFM/DFA compliance, and prototype bring-up.

✓2 to 6+ layer PCB layout with high-speed differential routing
✓RF antenna impedance matching, power planes & ground partitioning
✓BOM optimization, component sourcing & alternate selection
✓DFM (Design for Manufacturing) review & Gerber/assembly packages
AltiumKiCadHigh-SpeedRF MatchingDFM / DFA
Custom Sensors • High-Temp • Modbus • Field Instruments

Industrial Automation & Sensor Systems

Design ruggedized instrumentation for challenging industrial, agricultural, and energy environments. Creators of the flagship Kon-Tiki Biochar Kiln Wireless Temperature Monitoring System.

✓Thermocouple (Type K/J), RTD (PT100/PT1000) & NTC thermal instrumentation
✓Industrial Modbus RTU/TCP over RS485 and isolated CAN bus
✓Signal conditioning, 24-bit ADC acquisition & digital filtering
✓Weatherproof IP65/IP67 enclosure integration & field testing
Type K/JModbus RS485CAN BusKon-Tiki IoTIP67

Have a custom embedded or IoT project in mind?

Partner with Aarohi Tech Lab for turnkey engineering delivery, rapid prototyping, and full IP transfer.

Proven Track Record

Featured Projects & Custom Engineering Solutions

A portfolio of production-grade embedded firmware, connected IoT hardware, and custom instrumentation shipped by Aarohi Tech Lab for global clients.

Flagship IoT Product
Industrial Pyrolysis • Thermal Instrumentation • RF Telemetry

Kon-Tiki Biochar Kiln Wireless IoT Sensor & Gateway

Engineered an industrial-grade high-temperature wireless monitoring system for Kon-Tiki flame-cap biochar kilns. Includes heavy-duty stainless steel insertion probes (up to 1000°C+), a long-range wireless RF transmitter node placed safely outside radiant heat, and a dedicated 2.8" color touchscreen gateway with tamper-proof digital audit logging for carbon credit certificates.

ESP32Type-K ThermocoupleFreeRTOSTouchscreen GUILong-Range RFAudit Logs
View Dedicated Biochar Product PageDeployed in field operations
Industrial Telemetry
Shipped Product

ESP32-S3 Cloud Telemetry & Fleet Gateway

IoT Cloud • AWS IoT Core • Encrypted MQTT

Developed production firmware for an ESP32-S3 dual-core gateway collecting sensor telemetry across 32 machine nodes. Implemented mutual TLS authentication with AWS IoT Core, encrypted local non-volatile storage, Wi-Fi fallback to cellular, and a zero-downtime dual-bank OTA firmware update architecture.

ESP-IDFAWS IoT CoremTLSDual-Bank OTAWi-Fi & Cellular
Embedded HMI
Shipped Product

STM32 TouchGFX & LVGL Industrial HMI Console

Color TFT Display • Real-Time UI • CAN Bus

Architected a responsive, 60 FPS graphical user interface on STM32F4/F7 microcontrollers using TouchGFX and LVGL. The system handles live sensor trend graph plotting, multi-page machine settings, alarms, and dual CAN bus engine/hydraulic telemetry integration.

STM32F4/F7TouchGFXLVGLCapacitive TouchCAN Bus (J1939)
Ultra-Low Power
Shipped Product

Nordic nRF52 BLE Asset Tracker & Sensor Beacon

Bluetooth Low Energy • Battery Optimization • Motion

Engineered firmware and hardware for a miniature coin-cell asset beacon utilizing the Nordic nRF52840 SoC. Achieved ultra-low sleep currents below 8 µA, supporting 14+ months of continuous field operation with 3-axis accelerometer motion wake-up and custom encrypted BLE GATT advertising.

nRF52840BLE 5.0Sub-10µA SleepAccelerometerBattery BMS
Industrial Automation
Shipped Product

Smart Motor Protection & Energy Telemetry Unit

Modbus RS485 • Current Sensing • Power Quality

Created an embedded monitoring device for 3-phase industrial induction motors. Features true RMS voltage/current sampling, thermal overload protection algorithms, isolated RS485 Modbus RTU communication, and instantaneous fault lockout.

ARM Cortex-M0+Modbus RTUTrue RMSIsolated RS485Fault Alarms
Custom PCB Design
Shipped Product

High-Density 4-Layer PCB & Rapid Prototyping

Altium Designer • KiCad • DFM & Hardware Bring-Up

Designed and fabricated custom 4-layer impedance-controlled printed circuit boards for compact consumer and industrial IoT products. Integrated USB-C Power Delivery, Li-ion charging management, RF antenna layout, and complete laboratory bench bring-up.

Altium DesignerKiCadImpedance ControlUSB-C PDDFM / DFA

Need custom hardware or firmware engineering for your connected product?

How We Work

A Disciplined Engineering Process from Concept to Deployment

We bring structure, transparency, and rigorous validation to every phase of hardware and firmware development.

STEP 01

Understand Constraints

Clarify power budgets, MCU specs, latency requirements, mechanical limits, and user experience goals before coding.

STEP 02

Architect Firmware

Design modular task flows, state machines, driver abstractions, and communication protocols for long-term reliability.

STEP 03

Build & Validate

Write clean C/C++, execute logic analyzer and oscilloscope hardware checks, stress test, and debug real-world edge cases.

STEP 04

Deploy & Support

Provide manufacturing flashing workflows, documentation, field update strategies, and ongoing production iteration.

Client Reviews & Verified Feedback

Trusted by Founders, CTOs, and Engineering Teams Worldwide

Every client engagement at Aarohi Tech Lab is backed by a 100% commitment to engineering excellence, reproducible code quality, and strict NDA/IP confidentiality.

Engineering Excellence & Proven Delivery50+ Shipped Systems

Operating with a flawless 5.0 / 5.0 client satisfaction rating across enterprise and startup hardware contracts in the USA, Europe, UK, and Asia.

Direct Client & Enterprise Engagement
Embedded C / Hardware Interfacing & Firmware Stability
“Extremely knowledgeable in embedded development. Professional, kind, and always accommodating to our project requirements. Solved complex communication and firmware stability challenges effortlessly.”
Tim de Geus
Founder, Loophole Technologies
Netherlands
Direct Corporate Engagement
Industrial Power Automation & Embedded Firmware
“Their technical depth and dedication made a strong difference in our firmware and product support work. Aarohi Tech Lab delivers clean, robust code that stands up to heavy industrial environments.”
Lovekush Sharma
Assistant General Manager, KRYFS Power Components
India
Verified Client Engagement
ESP32 FreeRTOS, BLE Services & Cloud IoT Gateway
“Their attention to detail and commitment to engineering quality set them apart in embedded firmware solutions. Delivered our ESP32 IoT connectivity stack and BLE pipelines ahead of schedule.”
Samson Teffon
Technical Product Lead
United States
Verified 5.0 ★ Client
ESP32-S3, Modbus RS485, AWS IoT Core & mTLS
“The Aarohi Tech Lab team are top-tier embedded systems architects. They built our Modbus RTU-to-MQTT telemetry gateway from scratch with rock-solid OTA updates and encrypted AWS IoT payloads.”
IoT Solutions Architect
Director of Hardware Engineering, CleanTech Startup
United States
Verified 5.0 ★ Client
nRF52840, Zephyr RTOS, Low-Power BLE 5.2
“Outstanding work on our Nordic nRF52 ultra-low-power BLE sensor device. Reached sub-15µA deep sleep, custom GATT profiles, and seamless Android/iOS pairing. Truly world-class engineering.”
Medical Device Founder
Chief Technology Officer
United Kingdom
Verified 5.0 ★ Client
STM32F4/F7, TouchGFX, LVGL, CAN Bus & FreeRTOS
“Exceptional GUI performance on STM32! They implemented our entire LVGL & TouchGFX interface running at a silky smooth 60fps with responsive touch controls, integrated into FreeRTOS tasks flawlessly.”
Industrial Automation Lead
Principal Controls Engineer
Germany
Strict Non-Disclosure Agreements (NDA) & Complete IP Ownership Handover on every project.
Get in touch with our engineering team to discuss your project →
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